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 Post subject: Re: DOC im video logging
PostPosted: 21 Mar 2012 08:28 
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Current ride: CB1300, Z750, R1200
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Most unfortunately an identical map can lead to a pretty
Attachment:
avgEGOcorr1.jpg
avgEGOcorr1.jpg [ 247.77 KiB | Viewed 343 times ]

or an ugly
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avgEGOcorr2.jpg
avgEGOcorr2.jpg [ 253.21 KiB | Viewed 343 times ]

feedback, for reasons I not able to tell yet. The second EGO correction will also impact AFV. Both feedbacks are reflected that way in MLV also. From my experience, feedback seems to get a bit random at some point, and that might be the right time to stop trying to enhance the maps any further as results are not really predictable any more now. In the case shown above it's the second iteration.

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 Post subject: Re: DOC im video logging
PostPosted: 21 Mar 2012 09:04 
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Current ride: 1125r -stretched
Location: solihull
What are we trying to achieve here? If looking for max fuel economy then a different powerplant would be better.A big bore 2valver is never going to be very efficient.

As I understand it,all buell ecms seem to be adding fuel in closed loop.This is patently wrong! firstly good quality combustion is always going to be lagging as there will be a few poor -lean cycles - before the ego correction catches up. and secondly-as Willie has already seen-when your O2 sensor goes bad the bike runs dangerously lean.

From a tuning point of view,if the closed loop fails the bike-or car- should actually run better. Closed loop should only subtract fuel for better economy, not add to keep it running.Just because manufacturers do the opposite to get thru emmissions,doesn't mean we have to follow the same flawed philosophy.

Lean burn is fine,in motors designed for it. I'd expect the buell/sportster to be much happier in the 13:1 region than at stoich.
Stoich is only good for tree huggers,not for an old push rod,2valve Vtwin..

My carbed bonnie runs mid 12's:1 across most regions and will pull 5th at idle,the wife's efi bonnie will stall when pulling away if you don't give it loads of throttle and stutter when rolling back on the throttle after decelleration.

Richen it up and let the closed loop lean out cruise. Richer mixtures will likely lead to less rider input required to make progress and so assist fuel economy.

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 Post subject: Re: DOC im video logging
PostPosted: 21 Mar 2012 09:27 
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Current ride: CB1300, Z750, R1200
Location: Esslingen/Neckar, Germany
Automated leaning in CL (or LCL, more exactly) will affect AFV and in sequence OL too. A bang-bang controller as used for EGO correction in almost any ECU will always require to enrich and lean mixture, as this is the way it works. The aim is to find a CL/LCL mapping, that minimizes the impact of EGO correction and does not affect AFV, then adjust OL to whatever is desired later and it will remain constant.

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 Post subject: Re: DOC im video logging
PostPosted: 21 Mar 2012 10:21 
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proff. patpending
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battyone wrote:
What are we trying to achieve here?

We are trying to reduce the amount of correction to the fuelling to reach taraget AFR. In the CL and CLL areas this is 14.7, as driven by the lambda sensor which acts as a virtual switch. This results in a smoother, more responsive engine and a nicer bike to ride.

battyone wrote:
If looking for max fuel economy then a different powerplant would be better.A big bore 2valver is never going to be very efficient.

Yes. The size of the powerplant is very important. For max efficiency, the throttle should be wide open for max cylinder filling and max compression ratio. This is why diesels are more efficient. Other things come into play, such as design point (valve timing and interation with exhaust/inlet). If we were to compare the efficiency of the 1125 and the 1203, you will see that at motorway speeds the 1203 is nearly 50% more efficient even though the 1125 is 4 valves per cylinder with more advanced port and piston design.

battyone wrote:
As I understand it,all buell ecms seem to be adding fuel in closed loop.This is patently wrong!

ECM adds fuel until lambda sensor reads >0.5V, ECM reduces fuel until lambda sensor reads <0.5V. This is normal operation for controlling a dynamic system.

battyone wrote:
...firstly good quality combustion is always going to be lagging as there will be a few poor -lean cycles - before the ego correction catches up. and secondly-as Willie has already seen-when your O2 sensor goes bad the bike runs dangerously lean.

What is dangerously lean? There are noise abatement systems in the Buell ECMs that pull fuel out, but the time which the fuel is pulled out is not long enough to cause damage.

battyone wrote:
From a tuning point of view,if the closed loop fails the bike-or car- should actually run better.

Really? Only if the fuel map matches the ignition timing.

battyone wrote:
Closed loop should only subtract fuel for better economy, not add to keep it running.Just because manufacturers do the opposite to get thru emmissions,doesn't mean we have to follow the same flawed philosophy.

Tis not a flawed philosophy. I spent some time writing an explanation of this in the tuning guide. For max power you need to run around Lambda 0.9, for max efficiency you need to run at around Lambda 1.1 (or leaner). For Lambda 0.9 you use all the air up (you are always air limited) at the expense of some unburned fuel. For Lambda 1.1 you use all the fuel up. Not that as you run leaner you need to increase the advance otherwise the burn will continue later in the cycle which will result in higher piston crown, valve and exhaust temperatures.

Sure, at cruise, at the same TPS and RPM, if you go from Lambda 1.1 to Lambda 0.9, you may get a 10% increase in power at that point, however the fact that you have your throttle partially open tells you that you want to limit the power of the engine to give a set speed. More fuel, faster, need to close the throttle more, less efficient cos you have unburned fuel and higher pumping losses as a result of the throttle being more closed...

battyone wrote:
Lean burn is fine,in motors designed for it. I'd expect the buell/sportster to be much happier in the 13:1 region than at stoich.
Stoich is only good for tree huggers,not for an old push rod,2valve Vtwin..

Where do you get that figure from? Willy will tell you if my Firebolt is happy at 14.7:1.

battyone wrote:
My carbed bonnie runs mid 12's:1 across most regions and will pull 5th at idle,the wife's efi bonnie will stall when pulling away if you don't give it loads of throttle and stutter when rolling back on the throttle after decelleration.

Nice, but what does that prove other than that the fuelling is poorly set up?

battyone wrote:
Richer mixtures will likely lead to less rider input required to make progress and so assist fuel economy.

How do you work that out?

Don't be offended by my responses... :D

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 Post subject: Re: DOC im video logging
PostPosted: 21 Mar 2012 20:48 
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Current ride: CB1300, Z750, R1200
Location: Esslingen/Neckar, Germany
gunter wrote:
or an ugly
Attachment:
avgEGOcorr2.jpg

feedback, for reasons I not able to tell yet.


I think I found an explanation.

http://ecmspy.com/download/gunter/NAP-V14-F-2.msl

This log contains several attempts to keep the speed steady, but change gear to vary engine speed (select "speed/mph" and "VSS/RPM" to see it). If you watch the log in MLV, then it appears as if EGO correction needs some time to slowly crawl up or down until it reaches a setpoint (more a range than a value). I assume this is "works as designed" and is caused by the small integral term of the PI controller. If engine speed or load changes before this setpoint is fully reached, EGO correction values used for map adjustments will be too "small" (in both directions, lean or rich).

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 Post subject: Re: DOC im video logging
PostPosted: 22 Mar 2012 11:03 
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Joined: 31 Oct 2011 18:55
Posts: 433
Current ride: 1125r -stretched
Location: solihull
Bloody puters! spent ages on a reply then crashed :headbang:

pash wrote:
battyone wrote:
What are we trying to achieve here?

We are trying to reduce the amount of correction to the fuelling to reach taraget AFR. In the CL and CLL areas this is 14.7, as driven by the lambda sensor which acts as a virtual switch. This results in a smoother, more responsive engine and a nicer bike to ride.
Stoich doesn't give a smooth or more responsive engine,just a chemically correct reaction with as little pollutants as poss.A smooth,responsive bike would most likely have cl only at cruise,with richer mixtures elsewhere

battyone wrote:
If looking for max fuel economy then a different powerplant would be better.A big bore 2valver is never going to be very efficient.

Yes. The size of the powerplant is very important. For max efficiency, the throttle should be wide open for max cylinder filling and max compression ratio. This is why diesels are more efficient. Other things come into play, such as design point (valve timing and interation with exhaust/inlet). If we were to compare the efficiency of the 1125 and the 1203, you will see that at motorway speeds the 1203 is nearly 50% more efficient even though the 1125 is 4 valves per cylinder with more advanced port and piston design.
Agreed the 1125 is a dog,the only steady throttle mine is happy with is WOT,however richen mixtures up and it becomes a very different beast

battyone wrote:
As I understand it,all buell ecms seem to be adding fuel in closed loop.This is patently wrong!

ECM adds fuel until lambda sensor reads >0.5V, ECM reduces fuel until lambda sensor reads <0.5V. This is normal operation for controlling a dynamic system.
My point is just because manufacturers have to do this to pass emmissions tests,doesn't mean we have to.If the maps were correct for the particular engine- which would be richer than stoich- then closed loop would only improve economy,not spoil ridability

battyone wrote:
...firstly good quality combustion is always going to be lagging as there will be a few poor -lean cycles - before the ego correction catches up. and secondly-as Willie has already seen-when your O2 sensor goes bad the bike runs dangerously lean.

What is dangerously lean? There are noise abatement systems in the Buell ECMs that pull fuel out, but the time which the fuel is pulled out is not long enough to cause damage.
Ask Willie about his mot experience with a duff O2 sensor

battyone wrote:
From a tuning point of view,if the closed loop fails the bike-or car- should actually run better.

Really? Only if the fuel map matches the ignition timing.
That is the way an aftermarket tune should be done,it should fail better not worse

battyone wrote:
Closed loop should only subtract fuel for better economy, not add to keep it running.Just because manufacturers do the opposite to get thru emmissions,doesn't mean we have to follow the same flawed philosophy.

Tis not a flawed philosophy. I spent some time writing an explanation of this in the tuning guide. For max power you need to run around Lambda 0.9, for max efficiency you need to run at around Lambda 1.1 (or leaner). For Lambda 0.9 you use all the air up (you are always air limited) at the expense of some unburned fuel. For Lambda 1.1 you use all the fuel up. Not that as you run leaner you need to increase the advance otherwise the burn will continue later in the cycle which will result in higher piston crown, valve and exhaust temperatures.
You have the answer there,we are always air limited,getting fuel in is easy,the best situation is therefore to get the most out of the available air.

Sure, at cruise, at the same TPS and RPM, if you go from Lambda 1.1 to Lambda 0.9, you may get a 10% increase in power at that point, however the fact that you have your throttle partially open tells you that you want to limit the power of the engine to give a set speed. More fuel, faster, need to close the throttle more, less efficient cos you have unburned fuel and higher pumping losses as a result of the throttle being more closed...
Unfortunately that is a constant problem of the petrol engine,there will always be a throttle and high pumping losses.

battyone wrote:
Lean burn is fine,in motors designed for it. I'd expect the buell/sportster to be much happier in the 13:1 region than at stoich.
Stoich is only good for tree huggers,not for an old push rod,2valve Vtwin..

Where do you get that figure from? Willy will tell you if my Firebolt is happy at 14.7:1.
really? everywhere? or just cruise. The bigger the bore,the less efficient the the combustion chamber,the more important it becomes to have a faster burn.Max flame speed is -IIRC- 11.7:1, lambda0.8ish. The slower the flame speed the more advance required and the more chance of instabilities.

battyone wrote:
My carbed bonnie runs mid 12's:1 across most regions and will pull 5th at idle,the wife's efi bonnie will stall when pulling away if you don't give it loads of throttle and stutter when rolling back on the throttle after decelleration.

Nice, but what does that prove other than that the fuelling is poorly set up?
IMO it shows that an 86mm bore twin cylinder requires richer than stoich to enable stable combustion. The efi -O2 sensor in each exhaust- has to be ridden like a multi cylinder ie lots of throttle and revs,while the -self set up -carbed bike can be ridden with as little throttle as is required,will even pull away at idle,with no additional throttle input.

battyone wrote:
Richer mixtures will likely lead to less rider input required to make progress and so assist fuel economy.

How do you work that out?
See above

Don't be offended by my responses... :D
no chance Pash you're too nice :4roz:


I do understand why someone might want to maximise fuel economy,but that's not what bikes are about,they're for fun! And what works in a car-multicylinder engine,isolated from driver- isn't necessarily right for a bike,when the power plant is between your legs.Cruising at leaner than stoich maybe fine,but what happens when you roll the throttle on?

From what I read on here-plus my experience of my 1125- it appears that very few efi buellers are completely happy with the way their bike runs.You can see why riders coming from other brands frequently leave disappointed.

I've heard a couple of stories about the buell ecms-like they were designed for lawnmowers and they are not a patch on the harley ecm.
If the buell ecm is a bit clunky/slow it would make it a little rough round the edges,add in the problem that the O2 sensor itself is a little flawed,then maybe the best solution would be the smallest possible/necessary CL portion.

Maybe need to go right back and tune like it had carbs and set it up to feel right.

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 Post subject: Re: DOC im video logging
PostPosted: 22 Mar 2012 11:54 
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Joined: 06 May 2009 18:18
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Current ride: CB1300, Z750, R1200
Location: Esslingen/Neckar, Germany
Quote:
Cruising at leaner than stoich maybe fine, but what happens when you roll the throttle on?

This is clearly visible in a data log: closed loop EGO feedback will be terminated, open loop enrichment will be applied, acceleration enrichment will be activated according to throttle speed, eventually accompanied by WOT enrichment, depending on throttle position.

If mixture turns out to be lean after that, usually acceleration enrichment is poorly adjusted. Anyway, this is not cruising any more and mixture is neither expected nor set up to be stoich for the same reason.

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 Post subject: Re: DOC im video logging
PostPosted: 25 Mar 2012 00:34 
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Think Pink
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Location: balderton, newark
all plumbed in, up, and ready to check docs new maps out ont road ,will get out int week yeeeeeee haaaaaaaaaa :sun:


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