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 Post subject: I LIKE JIGS
PostPosted: 11 Jul 2012 19:06 
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Think Pink
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Joined: 07 Jun 2010 00:37
Posts: 3777
Current ride: Awesome Ulysses & X1
Location: balderton, newark
this little project been on the back burner for sum time now ,fitted a spondon front engine mount for a mate last night on an X1 :D so this little fellow became surplus to requirments :yup: ,i feel the need to use some 50B and EN8 in the very near future :twisted: :twisted: :rotfl: :rotfl:


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 Post subject: Re: I LIKE JIGS
PostPosted: 11 Jul 2012 22:34 
Damn it, must get my eyes tested !

I thought it said JUGS ...


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 Post subject: Re: I LIKE JIGS
PostPosted: 11 Jul 2012 22:59 
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Think Pink
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Joined: 07 Jun 2010 00:37
Posts: 3777
Current ride: Awesome Ulysses & X1
Location: balderton, newark
:rotfl: :rotfl:
sportster_mann wrote:
Damn it, must get my eyes tested !

I thought it said JUGS ...

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 Post subject: Re: I LIKE JIGS
PostPosted: 12 Jul 2012 12:28 
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sportster_mann wrote:
Damn it, must get my eyes tested !

I thought it said JUGS ...
And there was me worried it would be a WB dancing - all that time in Ireland'n'all.

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 Post subject: Re: I LIKE JIGS
PostPosted: 12 Jul 2012 22:22 
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Milf Hunter
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Joined: 06 May 2009 16:47
Posts: 4634
Current ride: '98 S1
Location: Wessex
I like Jigs too. :yup:
It's often the case that the set up time to do a job far exceeds the actual machining time involved, but without a safe, secure hold of the workpiece, you cannot make a start. Jigs do not need to be flashy, they just need to do their job.
I made this from 40mm extrusion off cuts that we use to make machine guards, to help out a workmate whose XB primary case had suffered the usual catastrophe.

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As I do not have exclusive access to the mill, I made it tall, so that I could use the machine without removing the vice.


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Once set up, the machining time is less than 5 minutes.

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He didn't want to go the bolt up route, so I made him a washer to weld in.

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Then I made a bung to centralise it. It's made of delrin, because I didn't have any other material, but it will be good enough to get it tacked in place.


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I would have gone the simpler route of screwing in a plate and using dome nuts on the outer cover. But this is what he wanted, so that's what I did. ;)

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 Post subject: Re: I LIKE JIGS
PostPosted: 13 Jul 2012 01:14 
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Think Pink
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Joined: 07 Jun 2010 00:37
Posts: 3777
Current ride: Awesome Ulysses & X1
Location: balderton, newark
and there i was thinking your just a pretty face ,screws n dome nuts avent i seen that sumwhere before ;) :D :rotfl: :rotfl:

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